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For Immediate Help Contact:
Joe Retzlaff
(800) 374-5009 ext. 348
Intl. +1 (704) 841-2001
joe.retzlaff@exfactory.com
If not available, try his/her backup:
Ed Webb ext.377
Ed.Webb@exfactory.com
EXF #:   SX-300053  
Brand:  

EMC

Model:   ROTOPLUS LUC + BRILL 1350
Machine Type:  

POLISHER (2-MACHINE LINE - 52")

Year of Mfg.:   2021
Condition:   Brand New w/Warranty  
Elect./Voltage:   230/400 V, 50/60 Cy, 3 Ph.
List Price:   $ 265,000  
Our Price:   $ 259,000 USD    
Financing: $ 5,148 National Capital Leasing
Description:    (view full)

EMC ROTOPLUS 1350 – LUC (1)5 + BRILL 15 Polishing & Buffing Line

Heavy Duty Automatic Polishing & Buffing line for high gloss lacquered panels, consisting of: 

  •  Infeed Conveyor
  •  ROTOPLUS 1350 LUC 5+1 - Polishing and Wax Application machine 
  •  Intermediate Conveyor
  •  ROTOPLUS 1350 BRILL 15x - Buffing Polishing machine 
  • Outfeed Conveyor
  •  Synchronization of feed speed of all equipment in the line, the Rotoplus machines including all conveyors

    Following are the full specifications:
  •  Infeed Conveyor, 1.500 x 1.350 mm (59" x 53") Constant pass line 900 mm (35") +/- 40 mm (1-9/16"). 

    Variable feed speed inverter controlled and electronically controlled for synchronized speed and transfer with all other machines of the line.
    Feed speeds from 0,4 to 8 m/Min (1,3 - 26 FPM).

  • ROTOPLUS 1350 LUC 5+1

    Polishing and Wax application machine for high gloss lacquered wood panels for Polyurethane lacquer or brilliant straight, brushes adjustable at different angles. Equipped with (1) longitudinal Brush Head plus (5) rotating brushes on carousel.

    1st STATION - Longitudinal Polishing Brush:

    Cleaning polishing cotton brush diameter 275 mm (10-13/16").
    Length of the brush 1,420 mm (55-5/16").
    Brush inclined 3° in respect to the parallel 180°.
    Automatic low pressure Spraying Gun.
    Longitudinal chain rail system for gun movement.
    Electric adjustment of the working pressure, operated from main touch screen control unit.
    Main motor power 7,5 kW (10 HP).
    Rotating speed adjustable from 260 to 960 RPM by means of inverter 7,5 kW (10 HP).
     
    2nd STATION - Polishing Carousel: 

    CAROUSEL with (5) Brushes.
    Max. Brush diameter: 350 mm (13-3/4").
    Spindle diameter  80 mm (3-1/8").
    Spindle length: 400 mm (15-3/4").
    (5) Independent motors, 5,5 kW (7,5 HP) each, with counter bearing supports.
    The working angle of the brushes is adjustable.
    Variable speed adjustable from 3 to 36 RPM by means of electronic inverter, driven by 4 kW (5,5 HP) motor.
    Clockwise and anti-clockwise direction of rotation.
    Programmable speed control operated from main electronic touch screen display.
     
    (5) Special shafts for brushes support EXTRA in addition to the standard ones.
    (5) Cotton rags 350 mm (13-3/4") to fit the shafts.

    Automatic System for Abrasive Wax application:

    Pressurized tank (50) liters for liquid abrasives, with automatic miscellaneous bottom exit and pressure regulator for gun.
    Low pressure spraying gun for liquid abrasives.
    Electronic valve for spray gun control.
    Infrared high precision photocell to detect the panels and activate the spraying gun.
    Adjustable support for spraying gun positioning.
    Software and graphic control, programmable through PLC and touch screen.
                                                                           
    Software and Plug for Telemetry. Computer remote diagnostics control:
    Direct computer connection between EMC and customer, for online support.
     
  •  Intermediate Conveyor, 1.500 x 1.350 mm (59" x 53"), Constant pass line 900 mm (35") +/- 40 mm (1-9/16"). 

    Variable feed speed inverter controlled and electronically controlled for synchronized speed and transfer with all other machines of the line. Feed speeds from 0,4 to 8 m/Min (1,3 - 26 FPM).

  •  ROTOPLUS 1350 BRILL 15x

    Buffing & Polishing machine for lacquered high gloss wood panels for polyurethane lacquer or brilliant finishing equipped with (15) rotating buffing pads in five groups of three each, mounted on a carousel with (5) arms.           
               
    Buffing Pads unit (itself):

    N° of buffing pads: (15) 
    Buffing pads diameter Min - max: 20 - 200 mm (13/16" - 7-7/8")
    Spindle diameter for buffing pad: 30 mm (1-3/16")
    Buffing pads mounted on a carousel of 5 arms, in groups of (3) on each arm
    (5) Independent motors, 2,2 kW (3 HP) each, each powers (3) pads
    Electronic inverter for variable pads speed adjustable from 280 to 1,600 RPM
    (15) pads supports with self-cooling system for panels
    Quick changing device for buffing pads, "STRIPS system"
    (15) Buffing pads (sponge) diameter 160 mm (6-5/16") included
    Programmable speed control operated from main electronic touch screen display
               
    5-Arm Carousel for the pads:

    Main motor power 4 kW  (5,5 HP)
    Variable speed adjustable from 5 to 40 RPM, by means of electronic inverter
    Clockwise and anticlockwise rotation direction
    Programmable speed control operated from main electronic touch screen display

    (15) Extra buffing pads (sponge) diameter 160 mm included in addition to the standard ones.
     
    Automatic system for POLISH BRILLANT liquid application:

    Pressurized tank (50) liters for liquid abrasives, with automatic miscellaneous bottom exit and pressure regulator for gun
    Low pressure spraying gun for liquid abrasives
    Electronic valve for spray gun control
    Infrared high precision photocell to detect the panels and activate the spraying gun
    Adjustable support for spraying gun positioning
    Software and graphic control, programmable through PLC and touch screen        

    Inverter 4 kW (5,5 HP) for vacuum blower to set and control the vacuum capacity
    The inverter also automatically controls the air flow and energy efficiency
                                       
    Software and plug for telemetry. Computer remote diagnostics control
    Direct computers connection between EMC and customer, for online support.
     
  •  Outfeed Conveyor, 1.500 x 1.350 mm (59" x 53"), Constant pass line 900 mm (35") +/- 40 mm (1-9/16"). 

    Variable feed speed inverter controlled and electronically controlled for synchronized speed and transfer with all other machines of the line. Feed speeds from 0,4 to 8 m/Min (1,3 - 26 FPM).

    Both machines are equipped with:

    Thickness and Brushing control:

    Motorized table lifting with fine adjustment on (4) precision ball bearing screws.
    Working height max. 140 mm (5-1/2").
    Height adjustment driven by 0,37 kW (0,5 HP) motor.
    Thickness programmable and controlled from touch screen panel.

    Working Table (Bed) and Conveyor Feed Belt:

    Constant pass line 900 mm (35") from floor.
    Working table (Conveyor bed) in pre-welded steel, machined.
    Big diameter screws on rectified guides columns and pistons.
    Natural rubber conveyor belt, rectified, square negatives profiles.
    Electronic inverter for variable feed conveyor belt speed, adjustable from 0,4 to 8 m/Min (1,3 - 26 FPM).
    Automatic servo-cooled motor for feed speed.
    Automatic feed belt centering device.
    Programmable speed control operated from main electronic touch screen display.

    Vacuum System:

    Vacuum table system to hold small or slippery pieces, including fan 4 kW (5,5 HP).
    Table and belt perforated with hole system; double left and right  vacuum (air) lines.
    Vacuum fan (blower) installed inside machine frame under the machine table to optimize the vacuum suction, with very short lines and without curves.
    Automatic timing sequence starter.
    Low noise level, insulated with sound proof materials.

    Electrical Plant:

    Check control panel. Self-diagnostics alarm control integrated on touch screen.
    Conveyor bed raising-lowering thickness system electrically controlled.
    AUTOMATIC Star-Delta starter, for each abrasive belt motor.
    Padlocked main electrical switch.
    Independent overload protections.
    Main control cabinet centralized and IP54 protection against dust and moisture.
    LED Light inside all the machines.
     
    Pneumatic Plant:

    Centralized independent pneumatic control cabinet. 
    Pneumatic air filter with automatic water-drain system.
    Pneumatic plant working without lubrication.
    Compressed Air Pressure  6 bar (87 PSI).
     
    Electronic Control and Display:

    Electronic programmable color 7" TOUCH SCREEN control and display.
    PLC with micro-processor - CP0291 modular and expandable.
    Connection USB, RS232, Ethernet 10/100/1000.
    Memory capacity: (100) working programs.
    Front protection: IP65 against dust & moisture.
    Visualization report and reset of alarms (self-diagnostic).
    Command, programming and display for:

    ● all electronic brush functions;
    ● thickness;
    ● feeding;
    ● selected groups;
    ● the carousel.
     
    Safety Features:

    CE; European standard safety norms in compliance with 2006/42/EC.
    Oversized parts infeed protection bar.
    Door lock protections and delays while opening.
    Rear and front emergency push button.
    Automatic emergency stop and alarm display in case of:
                *Compressed air low
                *Electric motors overloading and dispersion 
                *Emergency detector for over thickness material cut

    Special note: The price includes: 
  •  2-year Warranty. 
  •  Money back guarantee by EMC if the machine does not function up to the agreed standards for a trial period of (6) months. 
  •  Commissioning on-site by an EMC engineer including set up of the machine, and full instruction & training of the people that will operate the machine.
  •  EX-Factory has an extended stock of spare parts in our Zeeland, MI warehouse. 

     
Special Note:
Comment:
Written By: Joe Retzlaff  
*Dimensions:Available from product manager
*Weight:Please call
*Dimensions & Weight data are based on 3rd party information and could be incorrect; please verify & confirm if accurate dimensions & weight are required.