EMC VENUS 1100 SUPER 3WRK Abrasive Planer / Wide Belt Sander with (3) Heads; Planer Head, Contact Roller, and Combination Head.
Useful working width 1,100 mm (43"). Working thickness min./max. 3 - 170 mm (1/8" - 6-11/16"). The machines uses abrasive belts 2,620 x 1,120 mm (103" x 44-1/16") for longer life of the sanding belts.
1st Head: Planer Head "W"
- Cutter head knives diameter 140 mm (5-1/2").
- Shaft for helicoidal position knives with (312) Interchangeable knives with 4 cutting edges, 14 x 14 x 2 mm.
- Sectioned pressure bars in 20 independent segments.
- Anti kickback protection made of 60 independent elements.
- On-Off pneumatic cylinder for planer. group in working position.
- Working pressure adjustment.
- Motor power: 22 kW (30 HP).
- Automatic Star-delta starter.
- Speed rotation: 35 m/Sec (115 FPS).
2nd Head: Steel Roller "R", Belts dimensions: 2,620 x 1,370 mm (103" x 54").
- Roller diameter: 190 mm (7-1/2"), spirally grooved.
- Electronic motorized roller pressure adjustment "Grit-set system".
- Constant control to any position with accuracy 0.02 mm.
- Rotation: Against feed (clockwise).
- Motor power: 15 kW (20 HP) with Automatic star-delta starter.
- Abrasive Belt cutting speed: 18 m/Sec (59 FPS).
3rd Head: COMBINATION Unit "K", Belt dimensions: 2,620 x 1,370 mm (103" x 54").
- Roller diameter: 142 mm (5-5/8").
- Roller rubber hardness 85 Shore, Constant control to any position with accuracy 0.02 mm.
- Electronic PAD segmented in (20) sections, type "CP".
- Width of the single element (section): 54,5 mm (2-1/8").
- Rotation: Against feed (clockwise).
- Motor power: 11 kW (15 HP) with automatic star-delta starter. Abrasive Belt cutting speed:18 m/Sec (59 FPS).
- Idle table rollers support in infeed and outfeed.
- Rubber covered presser rollers, grooved.
- Variable feed belt speed, adjustable from 3 to 19 m/Min (9.8 - 62 FPM) Inverter Controlled.
- Automatic feed belt centering device.
General Machine Features:
- Large diameter screws on machined guides with columns and pistons.
- Independent main motors.
- Analog ammeters, for each motor, on main control cabinet.
- Electronic motorized grit set system, control from touch screen for each (head) working group.
Electronic programmable color TOUCH SCREEN display, 7" wide
- PLC with micro-processor of latest generation, modular and expandable.
- Connection USB, RS232, Ethernet 10/100/1000.
- Memory capacity: 100 working programs or more.
- Graphic synoptic to facilitate programming.
- Automatic motor sequence starting.
- Command, programming and display for all electronic pad functions.
- Command, programming and display for thickness.
- Command, programming and display for feeding.
- Command, programming and display for all inverters.
- Command, programming and display for selected groups.
- Command, programming and display for blowers, including compressed air saving function.
- Display report and reset of alarms (self diagnostic) with memory records.
- Vacuum bed, 4 kw (5,5 HP) Vacuum unit for holddown of smaller parts, mounted inside of the machine base.
Centralized Control Cabinet: IP 54 protection against dust & moisture. Analog ammeter on main control cabinet. Table (Conveyor Bed) lifting-lowering thickness system electrically controlled. AUTOMATIC Delta - Star starter on abrasive belt motors.
Centralized independent pneumatic control cabinet: IP 54 protection against dust & moisture. Pneumatic air filter with automatic water-drain system. Pneumatic adjustment for "Grit set system". Pneumatic plant working without lubrication. Compressed air pressure 6 bar (85 PSI)
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