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For Immediate Answers Contact:
Torry Hiddema
(800) 374-5009 ext.  371
Intl. +1 (704) 841-2001
torry.hiddema@exfactory.com





If not available, try his/her backup:
Karl Balg ext 355
karl.balg@exfactory.com


EXF #:   PF-010404  
Brand/Model:  

BURKLE ODW 1433/60

Machine Type:  

MELAMINE PRESS LINE

Year of Mfg.:   2007
Condition:   Good Condition   
Elect./Voltage:   480 V, 60 Cy, 3 Ph.
Value New: $ 1,100,000  
Price: $     325,000    Act Now!
Financing:   $ 6,459 National Capital Leasing
Region:   WEST COAST (Click for Regional Map)

Description:

BURKLE  ODW 1426/300 ... 4' x 8' Automatic Melamine Press Line 

Production Capacity:
Press time ranges from 20 - 40 Sec, depending on the thickness of the paper and the resin coat. With a press time of 25 Sec and a handling time of approx. 15 Sec, the output capacity is (90) boards per hour. The Press is designed for processing Particle Board and MDF.

Main Components:

 ● Dual Stage Loading Station with Automatic Board Feeder. 

 ●  Panel Cleaner - Top & Bottom.. 

 ●  Paper staging area, (2) sections for manual paper sheet lay-up, top & bottom. 

 ● Main Press, 4' x 8' board capacity

 ●  Simultaneous board loading & unloading with a shuttle conveyor belt loader and suction cup unloader.

 ● Transfer Conveyor with Custom Made,  Melamine Edge-Trimmers for short and long panel edges.

 ● Auto De-Stacker, suction cup type with (2) stacking positions.

1. Position:
a) Staging Conveyor, powered and with forklift cut-outs, L-135 x W-55", cap. 7,720 Lbs, feed speed  33 FPM.

b) Hydraulic Scissor Lift, platform with powered roller conveyor, L-103 x W-59", cap. 7,720 Lbs useful lift stroke 47".

c) In-Feed Device, with (2) in-feed shoes, tooth belt driven for automatic push-off boards, 8 - 40 mm thickness, approx. line in-feed height, 1,250 mm (50").  

2. Position:
BURKLE Brushing Machine Model CBM 1300,
max. width 52". Top/Bottom cleaning brushes with Mexican fiber and copper covering for discharging electro-static charges. Dust collection pick-ups (2). Max. thickness 4". Feed-speed 98 f/min. Note: Current user removed top brush as his own preference.  

3. Position:
a) Alignment Roller Track
, powered to transport boards to the lay-up station.

b) Pallet Rack, (2) levels,  for staging the melamine paper, max. stack height 8" 

4. Position: (integrated with Main Press, simultaneous charge/discharge shuttles)

a) Lay-up / Loading Shuttle, flat-belt type to charge the press. Board/paper red alignment laser, Ionizing Device to electrostatically charge the melamine paper top or bottom or both and paper/board hold-down pinch roller.

b)  Unloading Shuttle, with (4) suction cup type swing-arms to discharge finished board at high speed.

5. Position:
Main Press, hydraulic short-cycle, down-stroke with (6) hard-chrome plated 10-1/4" dia. pistons.

Platen Size, 1,400 x 2,600 mm (55" x 102") platen thickness 140 mm (5-1/2") with 300 mm (11-3/4") daylight.

Pressure, Specific 300 N/cm² (435 PSI), Total Pressure 8,930 kN (987 US tons) over the entire platen surface. 

Heating Medium, thermal oil, operating temperature 210 C° (410 F°). Top & Bottom platens have separate heating circuits.

Hydraulic System, complete unit like pump, valves, controls positioned on the right side of the press in-feed direction. Hydraulic Reservoir is positioned on top of the Press.

Thermal Oil Handling, secondary unit is positioned next to the hydraulic system.

Boiler:
(is not included as it serves another Press Line as well)
Requirements, 130,000 kcal/h (510,000 Btu/h).

Weight, Main Press weight is 32,500 kg (36 US tons)   

6. Position:
Out-feed Roller Conveyor
, frequency-controlled, L-5,300 mm x W-1,400 mm (17' x 4.5'), transports finished board to edge cleaning and lateral Transfer Conveyor.

7. Position:
THOMAS MFG. Lateral Transfer Conveyor
, approx. L-140" x  W-120" with (2) sets of Custom Made "HD", Length & Cross  Edge-Trimmers

8. Position:    
Transport Conveyor
, L-3,600 x W-1,400 mm (12' x 4.5') to transport panels after edge-cleaning to Automatic De-Stacking Unit. 

9. Position:
Automatic Vacuum De-Stacker,
A Frame Portal Design with 45° tilt function for bottom of board inspection. Side to side stroke 6,000 mm (19.5'), allowing for (2) stacking positions at a capacity of (2) cycles/Min.
 
Controls:
SIEMENS "Simatic" Operator Interface & Machine Control; 
Panel with color touch screen & ESA MT20DP input panels. (1) Main Pedestal near the Press loading area, (2) additional sub-panel pedestals closed to each end of the Line

Power Requirements, 90 KW, 480 Volt, 60 Cycles
 
Complete With:

Press Plates, 
comes with (2) sets of standard textured plates.

Safety, partial fencing in dangerous areas.

Operator Platform, custom platform in lay-up area is included. 

Documentation, Original Manufacturers manuals and schematics are on hand.
 
Floor Space Required:
Complete Line, ... L - 140', W - 19' (widest section).

    Questions? For Instant Communication, Click Here
    Special Note: Under Contract
    Comment: BURKLE 4 x 8 Melamine Press Line, Currently in Operation!
    *Dimensions: Available From Product Manager
    *Weight: Please Call
    Written By: Karl Balg
    *Dimensions & Weight data are based on 3rd party information and could be incorrect; please verify & confirm if accurate dimensions & weight are required.

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